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casos de Sucesso

Chemical Industry
A global beverage chemical manufacturer needed to increase production output to meet rising demand. The plant wanted to boost efficiency and reliability without investing in new equipment or expanding the production line.
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Pulp and Paper Mill
A large pulp & paper mill relied on traditional preventive maintenance for critical assets such as fans,drives, and motors. Despite routine inspections, early-stage degradation went undetected, leading tounexpected failures, production losses, and unplanned downtime. To improve asset performancewithout new capital spending, the mill partnered with SEMEQ for a data-driven reliability strategy.
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Food Packaging Industry
A major food packaging plant relied on frequent manual inspectionsand time-based preventive routines to maintain reliability.
While effective, this approach caused high labor consumption and risingannual maintenance costs.

Slaughterhouse – Pork
Between 2023 and 2024, SEMEQ’s online vibration system
generated 786 diagnostic reports. In a major innovation milestone,
in collaboration with one of the largest slaughterhouses in the
United States

Steel Mill – Detailed Case: – 800K dollars saved
We installed Axon HD vibration wireless sensors and the Elektron MCA 460V sensor to monitor the mechanical and electrical conditions of the electric motor and gearbox.
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Saved over US$800,000 through early fault detection.
A major steel mill avoided approximately 20 hours of downtime through SEMEQ’s predictive diagnostics, preventing failures in motors, gearboxes, and other critical rotating assets across the plant.
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SEMEQ Predictive Maintenance Program – Food & Beverage Industry
Ultrasonic Test enabled to address all leaks around the plant which helped reduce the compressor air setting from 9 bars to 6.8 bars.
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Bulletin SEMEQ – Steel Mill
Since the last annual outage (October 2023) where we carried out the online installation project, we have been monitoring the Shiftable Saw.
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Focus on Predictive Maintenance – STEEL MILL COMPANY
More than 700 sensors that help us achieve the maximum capacity of the equipment, prolong the useful life of the assets, increase the reliability of the machinery, and reduce failures and breakdowns.
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Bulletin JBS Brooks – Final Grinder – JBS – Slaughterhouse
We consistently strive to enhance asset performance, boosting equipment reliability and availability.
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